STEP 1: DETERMINE AMOUNT NEEDED FOR EACH COAT
Use the coverage chart to determine the amount of Epoxy you will need for your project. Ensure you account for the amount needed for the seal coat and surface vertical edges if applicable.
STEP 2: PREPARE THE SURFACE AND WORK AREA
Work in a clean, dust free, dry environment with an air temperature between 70°F and 85°F. Lay down plastic sheeting below the work table for easy clean up. Only work on a steady and level surface. Ensure the surface to pour Epoxy on is clean and dry. For optimal results, wipe down the surface using a clean rag and either acetone or rubbing alcohol.
STEP 3: MEASURE RESIN AND HARDENER
Measure 1 part Resin to 1 part Hardener by liquid volume or 100 parts Resin to 83 parts Hardener by weight. Pour into a large, clean, dry, smooth sided mixing cup. Add the Resin to the Hardener for optimal results.
STEP 4: MIX HARDENER AND RESIN
Mix both parts together for a minimum of 3 minutes. Scrape the sides and bottom of the cup as you mix to ensure that Resin and Hardener are thoroughly mixed. IMPORTANT: When parts are mixed together in a large amount it can generate excessive heat, so handle with caution. Do not mix more than a gallon.
STEP 5: REMIX HARDENER AND RESIN
To ensure the parts are fully mixed, pour the mixture into a second container, taking care to scrape the sides and bottom as you mix. Thoroughly mix for an additional 3 minutes. Do not exceed 8 to 10 minutes as Epoxy will begin to cure. Pour quickly after mixing is complete, since the curing process begins in the mixing container.
OPTIONAL STEP: SEAL POROUS SURFACES
For surfaces with cracks or holes, or porous surfaces such as wood, a seal coat layer is required for optimal results. To apply the seal coat, pour Epoxy the entire length of the surface in a zigzag pattern. Using a clean rubber squeegee, foam brush, or paint brush, spread the epoxy in a thin coat over the entire surface. Allow the seal coat to sit for 4 to 6 hours before applying the next coat. Do not wait more than 10 hours to apply the next coat.
STEP 6: APPLY COATING
Pour the mixture directly onto the surface and distribute evenly with a clean rubber squeegee, foam brush, or paint brush. Continue to pour until the desired thickness is achieved. Epoxy can be allowed to flow over the edges and form drips, which can be sanded off after the epoxy has fully cured.
STEP 7: REMOVE AIR BUBBLES
Once you have completed layers of epoxy, use a heat source such as a small propane torch or hair dryer to remove any bubbles. Hold the heat source 6 to 10 inches away from the surface and quickly sweep back and forth until no more bubbles remain. Avoid heating any spot for too long to prevent distortions on the surface.
OPTIONAL STEP: APPLY ADDITIONAL COATING
Allow the initial pour to sit for 4 to 10 hours before applying the next coat if desired. The epoxy must still be tacky for the next pour to stick. If time in between coats exceeds 10 hours, lightly scuff the surface with 1000 grit sandpaper and wipe clean. Repeat Step 7 to remove air bubbles.
STEP 8: ALLOW SURFACE TO CURE
Air temperature must be above 70°F in order for Epoxy to cure. Allow Epoxy to cure undisturbed in a clean and dust free environment. Any dust particles that settle into the surface during curing may cause imperfections. Epoxy will dry to the touch in approximately 12 hours and will fully cure in up to 7 days. Once fully cured, drips or excess Epoxy may be sanded off.
HOW TO CLEAN UP
Tools and surfaces can be cleaned with Isopropyl Alcohol 99% or a residue free cleaner. Do not use soap and water.
IMPORTANT: Inaccurate measuring and incomplete mixing are the most common causes of poor results. This product must be used in the correct ratio and thoroughly mixed. Only mix the amount of Epoxy you need for a single coat at a time. Never leave a large amount of mixed Epoxy in the mixing container, as it may become very hot and begin to smoke. When using this product to cast items, use thin pours of no more than 1/4 inch. If you are new to working with Epoxy, mix small batches until you are comfortable with the time sensitive process.
